K80RUM

A Caterham Superlight-R
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Bulletcams
Autocom Intercom
Corner Weighting
New Dashboard Switchgear
Emerald ECU Install
Emerald upgrade to K3
PRRT
FreeStyle Inboard suspension
Freestyle Diffuser
Wider Rear Wheels & Wings
Lowered Floor
AIM MXL dash display
Aeroscreen
My current rear wheels have the wrong offset, making them stick out slightly from the wings.
 
I'd like to correct this and at the same time future-proof against a hike in torque and power. I've got a set of 13" Avon CR500s in 245 width. These tyres suit an 8.5" to 10" wide rim. Unfortunately most wheels in this range have the wrong offset. A different offset will prematurely wear the wheel bearings. Three-piece split rim wheels are a good way of achieving the size/offset combination needed, but are pricey.

 

Minilite however, will create a bespoke design wheel, so a 9" wide wheel with a backdepth of 120mm, finished in a matt black powedercoat is perfectly achievable. The normal offset is around 130mm but I've opted for a 10mm reduction in order to get a reasonable tolerance between the tyre and the suspension components.

 

Custom rear wheels
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All this work is going to push the wheels outside the rear wings. I need some wider ones. Off-the-shelf options are:

Red Line Components: 38mm  increase in fibreglass

MOG/Fluke: 25mm or 55mm increase in fibreglass or carbon.

 

Widened carbon fibre rear arches are horrendously expensive, so I've come up with a plan to make my own. I'm going to salvage 2 offside and 2 nearside fibreglass rear wings from a fellow BlatChatter.

For each set, I'll cut the outer rim off one and the inner rim off the other, then place the 2 trimmed wings on top of each other, overlapping them so that i have an extendable rear wing. When I've established a width thatI want, I'll clamp them and slice through the overlap to create two perfectly-fitting halves. I'll glass the two halves together and can then give them to a bodyshop to fill and spray if necessary.

 

I've got the option then of taking my custom-made rear wings and using them as moulds for a carbon set. My thinking is that I can polish, wax and release-agent the moulds, then lay up some 4x4 carbon twill, impregnate it with epoxy resin and use this process to make my wings. The general consensus is to vacuum-bag the wings and heat them while they cure.. This produces better quality and stiffer components. I've got a medical suction pump designed to empty body cavities which I will use for my vaccum bagging. The wings will be heated to 50 deg C using a tunnel and a space heater. It probably won't work, but it'll be a laugh..

 

Wider Wings
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